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    How to pack your bike: Small box

    Alice Huot
    Alice Huot
    Oct 4, 2024 5 min
    How to pack your bike: Small box

    Congrats! You sold your bike on buycycle and are ready to ship it. Once you’ve gotten our packaging material, here’s how you proceed. 

    How to pack your bike in the small buycycle box

    How to pack your bike in the small buycycle box

    1. Checking the box

    Before we start packing and wrapping, please make sure that you’ve got all the packaging material you need. This is what should be in the buycycle box you’ve just received:

    • main bike box
    • small box for accessories
    • front axle support
      • perforated cardboard 
    • rear wheel support
      • long cardboard that looks like a double-sided arrow  
    • frame protector
      • rectangular cardboard with a slit 
    • front wheel protectors
      • 2 cardboard squares 

    You can also check the images below for an idea of what is what. 

    You’ll further need: 

    • scissors 
    • tape 
    • allen keys 

    Once you’ve ensured that your packaging material is complete, you can start to pack your bike. 

    2. Prepping the box and its inlays

    1. Build the main and small boxes

    Unfold the main box and pop it open. Place it upside down with the buycycle logo facing down.

    How to pack your bike: Small box

    Fold the shorter flaps inward, then the longer ones, and secure with tape.

    How to pack your bike: Small box
    How to pack your bike: Small box

    Take the smaller accessories box, fold it into a cube and secure with tape.

    How to pack your bike: Small box
    How to pack your bike: Small box

    2. Assemble the front axle holder

    Take the large piece with holes and fold both sides open.

    How to pack your bike: Small box

    Starting from where the sides connect, fold along the pre-cut lines, alternating directions until the entire piece is folded.

    How to pack your bike: Small box
    How to pack your bike: Small box
    How to pack your bike: Small box

    Bring the sides together, folding the small flaps upward to form an upside-down "T".

    How to pack your bike: Small box
    How to pack your bike: Small box

    3. Assemble the rear wheel support

    Fold the longest piece by bringing the wings inward and flipping the side over.

    How to pack your bike: Small box
    How to pack your bike: Small box
    How to pack your bike: Small box

    Align the hinges with the sockets and fold the side flap upward, securing it in the open slot.

    How to pack your bike: Small box

    Repeat this on the other side to form a triangular shape.

    How to pack your bike: Small box
    How to pack your bike: Small box
    How to pack your bike: Small box

    4. Assemble the frame protector

    Fold the longer side up and over the small flaps, securing the hinges into the sockets.

    How to pack your bike: Small box
    How to pack your bike: Small box

    Fold the small side flaps on the rectangular piece inward.

    How to pack your bike: Small box
    How to pack your bike: Small box

    Flip the piece over and press down on the center flaps.

    How to pack your bike: Small box

    3. Prepping the bike:

    1. Remove and protect the front wheel

    Take off the front axle and wheel, placing a spacer or cardboard between disc brake pads (if applicable).

    How to pack your bike: Small box

    Insert the front axle holder between the fork and reinsert your axle.

    How to pack your bike: Small box

    Place a square protector on each side of the front wheel, securing all sides with tape.

    How to pack your bike: Small box

    2. Adjust the handlebar

    Loosen the stem screws. Rotate the handlebar and stem to one side.

    How to pack your bike: Small box

    Hook the handlebar under the top tube for compact packing.

    How to pack your bike: Small box

    3. Remove and protect the seatpost 

    Remove the seatpost, wrap it in bubble wrap or newspaper, and secure with tape.

    How to pack your bike: Small box
    How to pack your bike: Small box

    4. Packing everything in the box

    1. Put the bike in the box

      1. Insert the triangular rear wheel support in one corner of the box 
      2. Place the bike in the box, ensuring the rear wheel wedges into the inlay, and the front axle holder sits flush at the bottom.
      3. If the front axle is misaligned, adjust it accordingly.

    2. Don’t forget your accessories

    Place the front wheel next to the bike on the front drive side.

    How to pack your bike: Small box

    Store the seatpost in front of the fork.

    How to pack your bike: Small box

    Place the accessories box next to the bike on the rear drive side.

    How to pack your bike: Small box

    3. Secure the top 

    Insert the final support inlay on top of the bike and wheel.

    How to pack your bike: Small box
    How to pack your bike: Small box

    Close the box, tape it securely, and you’re good to go.

    5. Ship your bike!

    Congrats! Your bike is now ready to be shipped. Download the shipping label in your buycycle profile, print it out and stick it on the box. Soon, one of our logistic partners will pick up the box and ship it to its new owner!

    If you have any questions or did not quite understand a part of the packing process, check out the YouTube video above or contact our support team.